G R F Dynamic Engineering

We are GRF dynamic engineenring dealing with stainless steek limpeted tank 5000litre  Here's a description of a stainleering deass steel liquid mixing tank presented in points: Mixing Mechanism Safety Features Control Systems Insulation Ports and Valves
5KL (5000 Liters) Stainless Steel Limpet Tank, commonly used in chemical, pharmaceutical, food, and other industrial processes:
✅ Basic Details:Type: Stainless Steel Limpet TankCapacity: 5KL (5000 Liters)Orientation: Vertical (common) or Horizontal (based on need)Design: Jacketed with Limpet coil for heating or coolingMounting: Leg-mounted or skirt-supported🛠 Material of Construction (MOC):Tank Shell & Bottom/Top Head: SS304 or SS316Limpet Coil: SS304 / SS316 or sometimes Mild Steel (MS) if cost-saving is neededGaskets: Teflon, Neoprene, or SiliconInsulation (optional): Rockwool or Glass wool with Aluminum or SS cladding🌡 Operating Parameters:Working Temperature:SS304: Up to ~250°CSS316: Up to ~300°CWorking Pressure (Tank): Usually atmospheric or up to 2-3 barLimpet Coil Pressure: Up to 6-7 bar (Steam/Hot oil/Chilled water)📐 Typical Dimensions (can vary):Diameter: ~1300–1600 mmHeight: ~2500–3000 mmThickness:Shell: 4–6 mm (based on pressure)Dish End: 6–8 mmLimpet Coil: 3–4 mmManhole: 400–500 mm dia with a hinged or bolted cover🔁 Agitation (if needed):Type: Top-mounted agitatorImpeller: Anchor / Turbine / PropellerMotor: 1 HP to 5 HP, depending on viscosityGearbox: Helical or worm type

usesPharmaceuticalChemicalCosmeticsPaint & CoatingsFood and BeverageOil and Lubricants
📦 Included Nozzles/Accessories:Inlet & OutletPressure/Vacuum Relief ValveVentLevel Indicator (Sight Glass or Level Transmitter)Thermowell for temperatureManholeAgitator (if included)Control panel (if part of automation)🔧 Optional Features:Insulated cladding for thermal efficiencyLoad cell for weight-based measurementCIP/SIP ports for clean-in-place/sterilize-in-placeView Glass and Light GlassAutomation with PLC/HMI panel🔧 Detailed Technical Features:🔁 Limpet Coil Design:Purpose: Heat or cool the product inside the tank.Medium: Steam, hot oil, chilled water, glycol.Flow: Can be single-pass or double-pass coil.Pressure Rating: Usually 5–7 bar, but can be designed for up to 10 bar if required.Welding Type: Spiral or welded in segments on the shell/bottom.🧯 Safety Features:Pressure Relief Valve (PRV) for overpressure safety.Rupture Disc (optional) for high-pressure applications.Level Indicators – Magnetic or Transparent Sight Glass.Temperature Sensor Ports with thermowell for RTD/PT100.Earthing Lug – For flammable environments.🧱 Fabrication Standards:Design Code: ASME Sec VIII Div.1 / IS Code / GMP StandardWelding: Argon arc TIG welding (internal) + X-ray tested joints if requiredFinish:Internal Finish: Mirror polished (Ra < 0.8 µm for pharma)External Finish: Matte or mirror as per requirementTesting:Hydro Test (Tank & Limpet separately)Radiography (weld joints – if pharma grade)Pneumatic Test (if required)🧼 Cleaning System (Optional):CIP (Clean-in-Place) nozzles (360° spray ball)SIP (Sterilize-in-Place) system for pharmaceutical/food applicationsDrain Valve: Dead-leg-free design to prevent contamination🧠 Automation Options:VFD for agitator speed controlTemperature controller (digital or PLC-based)Pressure and level transmittersSCADA/HMI integrationBatch data logging🔍 Inspection & Certifications (If Required):GMP/WHO certificate for pharma useCE/ISO/ATEX certifications for export or special zonesThird-party inspection (TPI) from agencies like Lloyds, SGS, TUV🪛 Maintenance Tips:Regular inspection of Limpet coil for scaling or blockageAgitator seals and bearings lubricationCheck for leaks on all nozzles and flangesCalibrate sensors periodicallyClean inside surfaces as per batch requirements (especially in pharma & food)