G R F Dynamic Engineering

We are dealing with a (MS High Pressure and temperature Tan 100L to 10kl) refers to a storage container made from stainless steel designed to withstand and hold liquids or gases at significantly elevated pressures, often used in industrial applications where high pressure resistance and corrosion resistance are crucial; essentially, it's a robust, stainless steel tank capable of handling considerably higher pressure than standard tanks, commonly used in chemical processing, food and beverage production, and pharmaceutical industries due to its hygienic properties

Mild Steel (MS) High Pressure and High Temperature Vessels are cylindrical or vertical pressure-containing tanks designed for processing or storing gases, liquids, or chemicals under high temperature and pressure conditions. Commonly used in process industries like chemicals, oil & gas, pharma, and food processing.
Capacity Range
500 Litres to 10,000 Litres (10 KL)

Design Code & Standards
ASME Sec VIII Div. 1 / IS 2825 / PD 5500
IBR if used for steam service
API 650 / API 620 (for storage-specific requirements)
Material of Construction (MOC)
Shell & Dished Ends: Mild Steel (IS 2062 Grade B or C)
Nozzles: MS or alloy steel as required
Flanges: IS 2062 or ASTM A105
Gasket/Seals: PTFE / Spiral Wound / Asbestos-free
Lining/Coating (optional): Epoxy, Rubber, Glass, or FRP for corrosion protection

Design Parameters
Parameter Specification
Design Pressure 3 bar to 150 bar (customizable)Design Temperature Up to 350°C (typical for MS)Hydro Test Pressure 1.5 × Design PressureCorrosion Allowance 1.5 mm to 3 mmRadiography 100% or spot (based on code)Welding SMAW / SAW / TIG depending on joint


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✅ Shell Thickness (Approx.)
Based on design pressure and volume; common range:
Capacity        Approx. Thickness (mm)
500 Litres        6–8 mm1 KL                8–10 mm2–5 KL        10–14 mm6–10 KL        14–20 mm

Orientation
Vertical or Horizontal
Skirt support, saddle support, or leg-supported

Fittings & Accessories
Manhole with cover
Inlet & outlet nozzles
Pressure Relief Valve (PSV)
Pressure Gauge, Temperature Gauge
Level Indicator (optional)
Vent and Drain
Thermowell
Agitator (optional)

Surface Finish
Internal: Painted or rubber-lined (if required)
External: Red oxide primer + Synthetic enamel or epoxy coat

Optional Features
Steam/thermal oil jacket
Insulation with aluminum or SS cladding
Internal coil for heating/cooling
Flameproof electric heaters


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✅ Applications
Chemical reactors
Solvent storage under pressure
Heat exchangers
Sterilizers/autoclaves
Pressure cooking/processing in food industry

We are dealing inMILD STEEL TANK CAAPACITY RANGE 1KL TO 50KL tanks and we ensure you to provide best qualityWe are manufacturing FRP Tank, FRP Storage Tank, FRP Lining Tank, HDPE Tank and more.We provide products as per your specification
✅ Basic Details:
Capacity: 10 KL (10,000 Liters)
Material of Construction (MOC): Mild Steel (IS 2062 or equivalent)
Type: Vertical / Horizontal (as per requirement)
Shape: Cylindrical
Tank Orientation: Stationary (Above ground)

✅ Dimensions (Approx.):
(Can vary depending on height-to-diameter ratio)
Diameter: ~1800–2200 mm
Height: ~3000–3500 mm
Thickness: 5–8 mm (depends on design pressure)

✅ Design Specifications:
Design Code: IS 803 / IS 2825 / ASME (if pressure involved)
Design Pressure: Atmospheric (or up to 0.5 bar if vented)
Temperature Range: Up to 100–150°C
Weld Type: Full welded (Arc / MIG / TIG)
Corrosion Allowance: ~1–2 mm
Testing: Hydro-tested @ 1.5 times design pressu✅ Fittings & Accessories:
Inlet/Outlet Nozzles: As per drawing (Flanged / Threaded)
Manhole: 450 mm (Top or Side)
Vent: Yes (to release pressure buildup)
Level Indicator: Optional (Dipstick / Glass / Magnetic)
Ladder & Platform: Optional
Coating:
Inside: Primer / Epoxy / Bitumen (if storing chemical/water)
Outside: Red oxide + Enamel Paint

✅ Applications:
Water storage
Chemical storage (non-corrosive)
Oil, diesel, fuel
Firewater tank
Process buffer tank
✅ Optional Customizations:
Coil for Heating/Cooling
Internal Lining (FRP, Rubber)
Insulation with Cladding
Skid Mounting


✅ MOC (Material of Construction) for Mild Steel Tank – 10KL:
�� Base Material:
Mild Steel (MS)
Grade: IS 2062 (most commonly used in India)
Type: E250 (Fe410) – Quality A/B/C
Yield Strength: ~250 MPa
Tensile Strength: 410–540 MPa
�� Other Materials Used in Construction:
Component           Material Description
Shell & Dished Ends Mild Steel Plates – IS 2062 Grade B or CNozzles                     MS / IS 2062 or ASTM A105 (if specified)Manhole Cover         MS Plate or Cast Iron (optional)Gaskets (if used) Neoprene / EPDM / RubberFasteners MS or SS   as per requirementSupport Structure MS Angles / Channels / Beams – IS 2062Paint/Coating         Red oxide primer + Enamel or Epoxy coating
�� Optional MOC Variations (if needed):
Inner Lining: Epoxy / Rubber / FRP for corrosion protection
Cladding (if insulated): Aluminium / SS Sheet

SS Chemical Process Tank – 5KL Capacity
📌 General Description:
The 5KL SS Chemical Process Tank is designed for storing, mixing, or processing chemicals and liquids in chemical, pharmaceutical, food, and other process industries. Made of stainless steel (SS 304/316), it ensures corrosion resistance, hygiene, and long service life.
📦 Specifications:
Parameter Details
Capacity                 5,000 Liters (5 KL)Type                  Vertical cylindrical with flat or dished endsOrientation         Vertical / Horizontal (as per requirement)Mounting                 Skirt / Legs / Saddle supportDesign Pressure         3 Bar (customizable)Temperature Range -10°C to +150°C (depends on insulation & SS grade)MOC                          SS 304 / SS 316 / SS 316LThickness                   4 mm – 6 mm (customizable as per design)Top Cover                  Fixed / RemovableAgitator (Optional)  Top / Side entry – with motor & gear driveFinish                   Mirror /mattJacketed                     Optional – for heating/coolingInsulation Optional –   Rockwool/PUF with SS cladding

📐 Dimensions (Approximate):
Component            Dimension
Tank Diameter (ID)    1400 – 1600 mm (approx.)Tank Height (Shell)    2500 – 3000 mm (without nozzle)Overall Height            3500 mm (with nozzles & top fittings)Wall Thickness            4 mm (can be customized)Top/Bottom Type    Dished / Flat / Cone

🔧 Fittings & Accessories:Manhole (350-450 mm)Inlet/Outlet nozzles with flanges (size as per requirement)Drain valve (ball/butterfly type)Level indicator (glass/float/radar type)Temperature sensor pocketPressure/Vacuum ventSafety valves
Sight glass (optional)
Ladder & platform (if vertical & tall)
Earthing lug



⚙ Optional Features:
Agitator (for mixing)
Jacket (for steam/hot oil/water)
Insulation (hot/cold application)
Load cells (for weighing)
CIP/SIP spray balls
Automation panel with sensors

🧾 Application Industries:
Chemical Processing
Pharmaceuticals
Food & Beverages
Cosmetics
Paint & Coating
Water & Wastewater treatment
✅ Standards & Quality Compliance:ASME / IS Code complianceSS 304/316 material test certificate (MTC)Radiography / Hydro testing (on request)GMP/US FDA norms for pharma-gradeIf you want a PDF datasheet or custom drawing of this tank, I can also prepare that. Let me know if you want:With agitator or without?Jacketed or plain?Which SS grade: SS304 or SS316?Any specific industry use?I can help you create a manufacturer-ready spec sheet.

✅ Key Points (Short Notes)1. Material:Use SS 304 for general use, SS 316/316L for corrosive chemicals.2. Capacity & Design:5000 liters (5KL), vertical/horizontal, flat or dished ends.3. Thickness:Shell & bottom: 4–6 mm (customized as per design pressure).4. Fittings:Inlet/outlet nozzles, manhole, drain valve, level & temp indicators.5. Finish:Internal mirror polish for hygiene; matte/2B for industrial use.6. Optional:Jacket for heating/cooling, insulation, agitator, sensors.7. Testing:Hydro test, MTC, welding inspection essential.8. Standards:ASME / IS compliant, GMP-friendly for pharma/food use.

We are dealing with A reactor vessel with a heater ( capacity range from 500L to 10kl)is a critical piece of equipment used in chemical, pharmaceutical, petrochemical, and various other industries. It is designed to carry out chemical reactions under controlled conditions of temperature and pressure. Here's a full description of its uses, applications, and components:
What is a Reactor Vessel with Heater?
A reactor vessel is a container designed to hold chemical reactions. When it is equipped with a heating system, it allows the control of the reaction temperature, which is essential for many chemical processes. The heating can be achieved using electrical heaters, steam jackets, or thermal oil systems.
Main Components:
1. Reactor Body: Made of materials like stainless steel, glass-lined steel, or special alloys.

2. Heater: Can be internal (immersion heaters) or external (heating jackets or coils).

3. Insulation Layer: Prevents heat loss and improves energy efficiency.

4. Agitator/Stirrer: Ensures proper mixing of reactants.

5. Control System: Manages temperature, pressure, and mixing speed.

6. Sensors: Temperature and pressure sensors for monitoring.


Uses and Applications:
1. Chemical Industry
Synthesis of chemicals: Organic and inorganic reactions.
Polymerization: Creating plastics and resins.
Catalytic reactions: Where temperature control is essential for catalyst performance.

2. Pharmaceutical Industry
Drug formulation and synthesis: High precision and purity required.
API production: Active Pharmaceutical Ingredients need controlled environments.

3. Petrochemical Industry
Hydrocracking and reforming: Processes that require elevated temperatures.
Desulfurization and hydrogenation.

4. Food & Beverage Industry
Flavor extraction and mixing.
Fermentation processes.

5. Research and Development
Lab-scale studies: Pilot reactors simulate industrial processes.
Scale-up testing: From lab to production scale.

6. Waste Treatment
Thermal decomposition of hazardous waste.
Neutralization of reactive chemicals.
Advantages:
Precise temperature control improves product yield and safety.
Suitable for both batch and continuous processing.
Compatible with automation and data logging.
Reduces reaction time and enhances consistency.
Types of Heating Systems:
1. Electric Heating:
Direct electric heaters or heating mantles.
Precise control, suitable for small- to medium-scale.


2. Steam Heating:
Common in industrial applications.
Uses steam jackets or coils.
3. Thermal Oil Heating:
For high-temperature reactions.
Provides even and stable heat.
Safety Considerations:
Pressure relief valves and rupture discs.
Explosion-proof electrical systems.
Proper insulation and containment.

✅ Definition:
A stainless steel pressure vessel (1000 litres) is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure. It is widely used in industries such as chemical, pharmaceutical, food processing, dairy, cosmetics, and more.
✅ Specifications:
Parameter Details
Capacity 1000 litres (1 KL)Design Pressure 1 bar to 25 bar (customizable)Working Pressure As per process requiremen
Design Temperature -20°C to 200°C (depending on MOC)Material of Construction SS304 / SS316 / SS316L (based on use)Shell Thickness 4 mm – 8 mm (as per design code)Head Type Dished / Torispherical / FlatOrientation Vertical or HorizontalMounting Type Legs / Skirt / SaddleFinish Type Mirror / Matt / Buffed finishStandard ASME Sec VIII Div. 1 / IS 2825 / PEDCorrosion Resistance Excellent (SS316L best for pharma/chemical)

✅ Key Components:
Manhole or Handhole
Pressure relief valve / Safety valve
Inlet/Outlet nozzles
Level indicator (sight glass or gauge)
Temperature sensor port
Agitator mount (optional for mixing)
Jacketed or limpet coil (optional for heating/cooling)
CIP (Clean-in-place) system ports
Pressure gauge and vent

✅ Applications:
Pharmaceutical formulation vessels
Food processing and dairy storage
Chemical mixing or reaction vessels
Cosmetics and personal care product manufacturing
Distillation and fermentation systems
✅ Optional Features:
Agitator: For mixing (top or bottom entry)
Insulation: With cladding (SS or Aluminum)
Jacketed Design: For temperature control
Skid Mounting: For portability
Automation: Level sensor, temperature controller, PLC-based system
🔧 1. Design Standards & Codes
Pressure vessels are designed and certified as per national or international codes:
Code Description
ASME Section VIII Div. 1 Most common for pressure vessels worldwideIS 2825 Indian Standard for unfired pressure vesselsPED (European Pressure Equipment Directive) For use in the EUGMP/USFDA For pharmaceutical industry complianceIBR If vessel is used with steam under boiler regulation

🧱 2. Detailed Construction Options
Part Options / Details
Shell & Heads SS304 / SS316 / SS316L; Dished or Torispherical EndsSupports 3 or 4-leg stand, Skirt support (vertical), Saddle support (horizontal)Nozzles Flanged or threaded; as per ANSI B16.5 or DIN standardGaskets PTFE, EPDM, Silicone – FDA grade (for food/pharma)Valves SS Ball Valve, Butterfly Valve, Safety ValveManhole 300–400 mm size; Hinged or bolted with gasketWelding TIG welding with radiography & dye penetrant test (if needed)Surface Finish Internal: Mirror (0.4 Ra) / External: Matt / Buffed

📈 3. Optional Customizations
Jacket Types:
Half Pipe Jacket (for high-pressure steam)
Full Shell Jacket
Limpet Coil (for heating/cooling using oil or steam)

Agitator Types:
Top Mounted / Bottom Entry
Anchor / Turbine / Propeller type
With Variable Speed Drive (VFD)

Sensors and Instruments:
Pressure gauge
Temperature sensor (RTD or thermocouple)
Level indicator (float, sight glass, radar)
Load cell (for weighing)


📦 4. Documentation Provided with Vessel (if required):
Material Test Certificate (MTC 3.1 or 3.2)
Hydrostatic Test Report (Pressure test at 1.5x working pressure)
Radiography/Dye Penetrant Test Report (for weld joints)
Third Party Inspection Report (optional)
User Manual and Maintenance Schedule
Drawing and GA (General Arrangement) Diagram
Compliance Certificates (FDA, GMP, ASME, PED if applicable)

We are manufacturing of DM Plant Tank and Equipment. Material : SS 304 / SS 316 / MS IS 2062 / MSRL Application : Distilled water plant, Water purifire plant. orientation : Vertical
�� 1. Tank Capacity
Nominal capacity: 10,000 liters (10 KL)
Net usable capacity: ~9,500 liters (allowing vapor space & safety margin)
�� 2. Orientation
Horizontal Cylindrical Tank (common for LPG, CO₂, N₂, O₂)
Vertical Tank (if space-saving is required, mostly for liquid gas storage with external piping)

�� 3. Material of Construction (MOC)
MS (Mild Steel): IS 2062 Grade B or SA 516 Gr. 70 (for pressurized applications)
SS (Stainless Steel): SS304 / SS316 (for cryogenic or highly corrosive gases)


�� 4. Design Standards
ASME Sec. VIII Div. 1 (for pressure vessels)
IS 2825 (Indian code for pressure vessels)
OISD guidelines (Oil Industry Safety Directorate, India, for LPG & other hydrocarbons)

�� 5. Design Parameters
Capacity: 10 KL (10,000 L)
Working Pressure:
LPG: 10–18 kg/cm²
Oxygen/Nitrogen: up to 25 kg/cm²
CO₂: 18–22 kg/cm²

Design Temperature: –20°C to +55°C (general), up to –196°C for cryogenic SS tanks
�� 6. Thickness (approx., depending on pressure & code)
MS Tank: 10–16 mm (shell), 16–20 mm (dished ends)
SS Tank: 8–12 mm (shell), 12–16 mm (dished ends)
�� 7. Tank Fittings & Accessories
Manhole (450 mm)
Gas inlet/outlet nozzles
Safety relief valve (set at 1.1 × design pressure)
Pressure gauge (0–25 kg/cm² typical)
Level indicator (float type or electronic)
Temperature gauge (for cryogenic tanks)
Drain & vent connections
Earthing lugs
�� 8. Supports & Foundation
Horizontal Tank: Saddle supports (MS/SS with foundation bolts)
Vertical Tank: Skirt support or leg support with base plate
�� 9. External Finish
MS Tank: Epoxy primer + polyurethane paint (anti-corrosion)
SS Tank: Pickled and passivated (no painting required)
�� 10. Safety Requirements
Fire hydrant & water spray system (for LPG/flammable gases)
Distance from buildings as per PESO norms (India)
PESO (Petroleum & Explosives Safety Organization) approval for pressurized storage